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Mirror finish wire cut Product List

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Super mirror finish with wire cutting?

Super mirror finish with wire cutting?

All processed surfaces, including the peripheral surface and the mirror finish of the polygon's inner surface, are machined using wire cutting!

Without delay, please take a look at the attached photo. It is a product made from stainless steel, and don't you think it has a mirror finish achieved through flat grinding? If you look at the side, you can see the wood grain clearly reflected. Please pay attention to the inner surfaces of the circles and polygons. I believe the circle is finished with inner diameter grinding, but how is the polygon finished? The mirror finish on the polygon can only be imagined as being done gradually by "human hands." However, it is easy to imagine that achieving such a finish by hand would take an enormous amount of time. Therefore, such a method seems unrealistic. In fact, this product is made using "wire cutting." *You can view the detailed content of the blog through the related link. For more information, please download the PDF or feel free to contact us.

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  • Processing Contract
  • Mirror finish wire cut

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Polygonal mirror surface finish wire cutting processing for medical devices (endoscopes).

Polygonal mirror surface finish wire cutting processing for medical devices (endoscopes).

Achieving complex-shaped mirror finishes on endoscope components through wire cutting processing!

In the medical device industry, particularly in the field of endoscopy, precise parts processing is required. Endoscopes are inserted into the patient's body for diagnosis and treatment, making the shape accuracy and surface finish of the parts extremely important. In particular, the mirror finish of parts with complex shapes, such as polygons, can affect light reflection and image clarity, potentially influencing diagnostic accuracy. When polishing processes are difficult to implement, achieving a high-quality mirror finish becomes a challenge. Bandai's wire-cutting processing technology enables mirror finishing not only on the outer surfaces of polygons but also on the inner surfaces, contributing to the quality improvement of endoscope parts. 【Application Scenarios】 - Lens housings for endoscopes - Parts such as forceps - Other parts requiring mirror finishing with complex shapes 【Benefits of Implementation】 - Improved diagnostic accuracy through high-precision parts processing - Cost advantages from reduced polishing processes - Enhanced product reliability due to high-quality surface finishes

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  • Processing Contract
  • Mirror finish wire cut

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Polygonal mirror finish wire cutting process for semiconductor masks

Polygonal mirror finish wire cutting process for semiconductor masks

High-precision mirror finishing of complex shapes of semiconductor masks using wire cutting.

In the semiconductor industry, high precision and surface quality are required for mask fine processing. In particular, masks with complex shapes such as polygons may be difficult to handle with polishing processes. Inappropriate processing can lead to reduced yield and performance degradation of the products. Our wire-cut processing not only achieves mirror finishing on the outer surfaces of polygons but also on the inner surfaces, ensuring high precision in processing. With years of experience and know-how, we achieve beautiful processed surfaces without adding a polishing step, leading to process reduction and cost benefits. [Application Scenarios] - Manufacturing of semiconductor masks - Precision machining of complex-shaped components [Effects of Implementation] - Improved product quality through high-precision mirror finishing - Cost benefits from process reduction - Enhanced capability to handle complex shapes

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  • Processing Contract
  • Mirror finish wire cut

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Wire cutting processing with polygonal mirror finish for aerospace components.

Wire cutting processing with polygonal mirror finish for aerospace components.

Achieving complex shape mirror finishing of aerospace components with wire cutting!

In the aerospace industry, the quality and precision of parts influence safety and performance. In particular, achieving a mirror finish on parts with complex shapes, such as polygons, requires advanced technology. When polishing processes are difficult to implement, it can lead to variations in quality and increased costs. Our wire cutting process not only achieves high-precision mirror finishes on the outer surfaces of polygons but also on the inner surfaces, contributing to the improvement of aerospace component quality. [Application Scenarios] * Aircraft engine parts * Structural components of satellites * Housing parts for precision instruments [Benefits of Implementation] * Cost advantages from reduced polishing processes * Improved component performance due to high-quality mirror finishes * Increased design flexibility by accommodating complex shapes

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  • Processing Contract
  • Mirror finish wire cut

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Polygonal mirror finish wire cutting processing for electronic device enclosures.

Polygonal mirror finish wire cutting processing for electronic device enclosures.

The complex-shaped mirror finish that I had given up on has been realized through wire cutting processing!

In electronic device enclosures, complex shapes and beautiful surface finishes are required to balance design and functionality. In particular, for polygonal enclosures, achieving a mirror finish can be challenging with polishing processes. In response to this challenge, our wire-cutting technology enables mirror finishing not only on the outer surfaces of polygons but also on the inner surfaces, enhancing the aesthetic quality of the enclosure. [Application Scenarios] - Polygonal enclosures - Enclosures for electronic devices - Products that prioritize design [Benefits of Implementation] - Increased product value through beautiful mirror finishes - Cost advantages from reduced polishing processes - Enhanced design flexibility by accommodating complex shapes

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  • Processing Contract
  • Mirror finish wire cut

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